Silica Sand Processing Plant Design and Costs
Released
Released
Announcement PDF
27 March 2019
ASX ANNOUNCEMENT
Silica Sand Processing Plant Design and Costs
Highlights:
ASX: VRX
Process circuit design and engineering completed
Capital Structure
Plant designed for optimum utilisation
Processing plant cost estimated at $18m per plant
Shares on Issue:
366 million
Total capex (including plant feeder and water supply
per plant) estimated at $25m per plant
BFS for Arrowsmith and Muchea Projects expected
in September 2019 Quarter
VRX Silica Limited (VRX or Company) (ASX: VRX) has received
an independent process design, engineering and cost estimate for
a processing plant for its Arrowsmith Silica Sand Projects
(Arrowsmith), located 270km north of Perth, and its Muchea
Silica Sand Project (Muchea), located 50km north of Perth.
The independent processing testwork, process circuit design and
engineering has been undertaken by CDE Global, a global leader
in the construction of sand mining wet processing plants.
Unlisted Options:
63 million
Corporate Directory
Paul Boyatzis
Non-Executive Chairman
Bruce Maluish
Managing Director
Peter Pawlowitsch
Non-Executive Director
John Geary
Company Secretary
Plant Design and Costs
Company Projects
The plant design (see Figure 1) incorporates features to ensure
high utilisation and performance with duplicated critical pumps and
variable speed drives on all pumps.
Arrowsmith Silica Sand
Project, 270km north of
Perth, WA.
Three iterations of testwork have been carried out on the
Arrowsmith and Muchea projects. Significantly, the attritioning
cycle has been demonstrated to be particularly effective in
removing impurities from the quartz grains.
Muchea Silica Sand Project,
50km north of Perth, WA.
Attritioning is an agitated high density slurry which allows for a high
energy interaction of grains rubbing on grains which liberates
attached fine particles and reduces particle size by breakage on
corners and grain boundaries. The process is repeated twice in
VRX’s process circuit design.
Testwork completed by VRX has confirmed that the plant design
for the production of a high purity silica sand product suitable for
the glass-making industry is the same for each of VRX’s three
projects (Arrowsmith North and Arrowsmith Central and Muchea).
The process flow sheet for each plant is described below.
Boyatup Silica Sand Project,
100km east of Esperance,
WA.
Warrawanda HPQ Project
south of Newman, WA.
Biranup base metals and
gold Project adjacent to the
Tropicana Gold Mine.
The Company is actively
assessing other silica sand
projects in Australia.
CDE Global has provided VRX with a cost estimate for a 2 million tonne per annum (Mtpa)
processing plant which, due to its modular nature, is a detailed proposal and accurate to ±15%
in pricing. Table 1 sets out a summary of this cost estimate.
Processing Plant Costs ± 15%
Mechanical Equipment, lighting, wiring, pipework
WHIM Module (optional)
Installation & commissioning Labour
Crane Hire and EWP’s
Freight (C.I.F Fremantle) (65 containers)
Contingency (5% of mech.)
Total
CDE Quote GBP
£6,800,000
£700,000
£1,100,000
£400,000
£420,000
£340,000
£9,760,000
$AUD
$12,716,000
$1,309,000
$2,057,000
$748,000
$785,400
$635,800
$18,251,200
Table 1: Summary of quote details for processing plant (exchange rate of 1GBP = 1.87AUD)
VRX estimates costs for plant feeder, water supply and contingency will increase the total
capital cost for a 2 Mtpa processing plant to approximately A$25 million.
Further testwork is underway to finalise the requirements for the magnetic separation
component (WHIMS). This is not anticipated to materially affect the costs.
Process
The processing plant will wash, screen and attrition sand and remove heavy minerals to create
a final product for delivery to customers.
No chemicals are required for the process.
The process includes a thickener which will allow for 95% of process water to be re-cycled.
The process flow for the plant will be as follows:
1.
An upstream process will provide a slurry feed product with solids of a maximum
2mm size, the product is classified by a series of screens that will create a coarse
product (<2mm - +0.6mm) and a fine product (-0.6mm).
2.
The coarse product is washed dewatered and stockpiled.
3.
The finer product moves to an attrition scrubbing and washing process.
4.
Finer product then moves on to a spiral bank separating the feed into heavies and
lights.
5.
The light product passes through a magnetic separation process.
6.
Non-magnetic product moves to a counter flow classification unit (CFCU) which
produces two products:
7.
(a)
a glass sand product (<0.6mm + 0.212mm); and
(b)
a fines product (<0.212mm + 0.06mm) that will be sent to the coarse sand
stockpile.
Slimes less than 75um produced by the plant will be treated through an AquaCycle
thickener for process water recovery.
Figure 1: Computer-generated graphic of 300 tonne per hour plant
BFS and Project Timelines
In addition to confirming the processing plant design, the Company continues to assess various
options for associated production and shipping requirements at its Arrowsmith North,
Arrowsmith Central and the Muchea silica sand projects with a view to maximising efficiency
and minimising costs.
Consequently the Company intends to finalise bankable feasibility studies for all three projects
in the September 2019 Quarter.
Project timelines are set out below.
Q2 2019
Q3 2019
Q4 2019
Q1 2020
Q2 2020
Arrowsmith
Infill Drilling
Resource Update
BFS release
Permitting and Approvals
Construction
Production
Infill Drilling
Muchea
Resource Update
BFS release
Permitting and Approvals
Construction
Production
For silica sand enquiries contact Mr Yoonil Kim:
Manager International Sales
yoonilk@vrxsilica.com.au
+60 17 687 8238
Further information:
Bruce Maluish
Managing Director
brucem@vrxsilica.com.au
0418940417
Andrew Rowell
Cannings Purple
arowell@canningspurple.com.au
0400466226
Q3 2020
Q4 2020
Q1 2021
About VRX Silica
VRX Silica Ltd (VRX Silica) (ASX: VRX) has significant silica sand projects in Western Australia.
The Arrowsmith Silica Sand Project, located 270km north of Perth, comprises four granted exploration licences
with one exploration licence and two mining lease applications pending. The Muchea Silica Sand Project,
located 50km north of Perth, comprises one granted exploration licence, with one exploration licence and one
mining lease applications pending. Testwork has confirmed a range of silica sand products which are capable
of production at both projects. Further work is underway to enable feasibility studies to be completed.
The recently purchased Boyatup Silica Sand Project, located 100kms east of Esperance, comprises one
granted exploration licence and since acquisition the Company has applied for an additional Exploration
License to extend the holding. Initial indications are that this project will complement both Arrowsmith and
Muchea while adding to the silica products VRX Silica will look to produce.
Also, in Western Australia, 40km south of Newman, is VRX Silica’s Warrawanda HPQ Project, which is
prospective for high purity quartz and nickel sulphides.
VRX Silica also has granted tenements at its Biranup Project, adjacent to the Tropicana Gold Mine in Western
Australia’s Goldfields that are prospective for gold and base metals.
Proven Management
The VRX Silica Board and management team have extensive experience in mineral exploration and mine
development into production and in the management of publicly listed mining and exploration companies.
Project Locations
Share your feedback
Discover