Arrowsmith North 2026 Updated BFS
Released
Released
Announcement PDF
ASX Announcement
27 May 2026
Arrowsmith North 2026 Updated BFS
Highlights:
Confirms strong financial outcomes,
underpinning the development of a world-class
silica sand project
Delivers ungeared NPV8 of $179.2 million, based
on a 25-year mine life within a Resource
exceeding 100 years
Proved and Probable Ore Reserve of 221Mt at
99.5% SiO₂ supports long-term, high-purity
production
BFS updated to include revised capital and
operating cost estimates
Product strategy comprises four distinct silica
sand products primarily targeting international
foundry and glass manufacturing markets
Amended regulatory approvals process for
revised offset strategy and relocation of
processing plant nearing completion
VRX Silica Limited (VRX or Company) (ASX: VRX) is pleased
to announce details of its further updated Bankable Feasibility
Study (2026 Updated BFS) at its Arrowsmith North Silica
Sand Project (Arrowsmith North) located 270km north of
Perth, WA, leading the development of the Company’s five
silica sand projects.
The initial BFS was completed in August 2019 and updated in
March 2024 (2024 Updated BFS). This further update follows
re-engineering associated with the proposed relocation of the
processing plant, with all capital and operating cost
components recently re-tendered and re-estimated as the
Company heads towards a Final Investment Decision (FID) on
Arrowsmith North in the coming months.
VRX CEO, Tony Swiericzuk said:
“The 2026 Updated BFS confirms that VRX’s Arrowsmith
North silica sand project retains strong economic
fundamentals and is positioned to supply up to four silica sand
products into a growing Asian market.
ASX: VRX
Capital Structure
Shares on Issue:
779 million
Options on issue:
43.4 million
Corporate Directory
Paul Boyatzis
Non-Executive Chairman
Bruce Maluish
Managing Director
Tony Swiericzuk
Chief Executive Officer
Peter Pawlowitsch
Non-Executive Director
David Welch
Non-Executive Director
Ian Hobson
Company Secretary
Silica Sand Projects
Arrowsmith Silica Sand
Projects, 270km north of
Perth, WA.
Muchea Silica Sand
Project, 50km north of
Perth, WA.
Boyatup Silica Sand
Project, 100km east of
Esperance, WA.
The Company is actively
assessing other silica sand
and downstream
processing projects in
Australia.
2
“The revised capex estimate incorporates fully engineered process equipment and supporting
infrastructure, together with the acquisition of offset land required to complete the approvals
process.
“Opex estimates are based on budgeted inputs from established contractors and include
application of the Company’s proprietary VDT mining and rehabilitation methodology.
“With a Proved and Probable Ore Reserve of 221Mt at 99.6% SiO₂ and a potential mine life
exceeding 100 years, Arrowsmith North remains a world-class silica sand project.”
Key Outcomes from the 2026 Updated BFS
Key Variations to 2024 Updated BFS
The proposed relocation of environmental offset sites together with the processing plant and
associated infrastructure to the adjacent Arramall freehold property has delivered capital cost
savings, including in areas such as site clearing and road construction. These reductions have
been partially offset by higher costs for original equipment manufacturer (OEM) components,
copper cabling, concrete, and structural steel.
Overall, expected capital expenditure (Capex) has increased by approximately $8.3 million
(including contingencies) relative to the 2024 Updated BFS. Despite this uplift, the project
continues to demonstrate strong capital efficiency, with an estimated payback period of
approximately 4.6 years.
3
Prior to finalising the updated Capex estimate the Company completed detailed engineering
for the relocation of the processing plant, infrastructure and access roads, including
geotechnical studies and site selection for the plant, product storage areas, power station,
proposed solar farm and administration buildings.
Key variations are driven by:
• modest increases in OEM component costs;
• a material rise in steel, concrete and construction labour costs for the processing plant;
• a reduction in costs for construction of the access road;
• a reduction in transport costs, driven largely by a significant (approximately 10km)
reduction in haulage mileage to Geraldton Port;
• a reduction in power costs (and emissions) by incorporating a solar farm into the power
supply equation; and
• an increase in operating cost with revised tendered rates for mining and equipment hire.
The revised Capex estimate includes a 10% contingency as the bulk of the estimate is based
on fully tendered and quoted estimates. Some variations may occur in final costs of the supply
of copper wiring and potentially concrete, though neither are expected to be material.
The impact of the ongoing conflict in the Middle East to operating expense (Opex) estimates
have not been incorporated into the revised model, given the uncertainty of both the length of
the conflict and its impact on prices in the medium to long term. This will be reviewed prior to
FID if the situation persists.
Despite a change in location, the proposed processing plant design and surrounding area for
infrastructure is fundamentally unchanged.
Figure 1: An aerial view render of the proposed Arrowsmith North processing plant and facilities
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Sale prices for silica sand products have been left unchanged towards the lower end of the
range of estimates provided for in the 2024 Updated BFS, despite the growing market for silica
sand products in Asia and upward pricing pressures. Again, this reflects the Company’s
conservative approach to pricing when modelling the financial metrics for the project as well
as providing an additional contingency.
The 2026 Updated BFS utilises the same production target outlined in the 2024 Updated
BFS being the Ore Reserve and Mineral Resource Estimates completed in November 20221.
Further grade control drilling will be undertaken prior to commencement of mining at the
northern portion of the Mine Development Envelope (MDE).
A summary of Arrowsmith North Proved and Probable Reserves is set out in Appendix 1.
The Updated BFS can be viewed on the Company’s website at:
https://vrxsilica.com.au/resources/reports/.
Regulatory Approvals Processes
The Company has received the following regulatory approvals for Arrowsmith North:
• approval from the Western Australian Department of Mines, Petroleum and Exploration
(DMPE) for the Mining Proposal at Arrowsmith North. This allows for the
commencement of mining operations at Arrowsmith North, subject to standard mining
and closure conditions including environmental approval.
• environmental approval from the Western Australian Minister for the Environment, Hon
Matthew Swinbourn MLC, for the proposed development of the project through the
issue of a Statement That A Proposal May Be Implemented. This followed an earlier
appeal process and subsequent confirmation that the Minister had determined the
Environmental Protection Authority (EPA) of Western Australia’s assessment of
Arrowsmith North was adequate, and further assessment is not required. Conditions
attached to State environmental approval include staged mining, achievement of
specified environmental outcomes, rehabilitation and ongoing reporting, which have
been previously agreed and align with VRX’s commitment to safe, sustainable and
responsible operations at Arrowsmith North.
• Works approval from the Department of Water and Environmental Regulation (DWER)
for the proposed development of Arrowsmith North, allowing for the construction of the
processing plant.
The Company has entered into a contract to purchase the Arramall farm site, which sits on
freehold land adjacent to Arrowsmith North. Comprising approximately 2,091 hectares over
two separate lots, Arramall contains tracts of both cleared land and native vegetation,
bordered to the east by the Company’s mining lease at Arrowsmith North and to the west by
Brand Highway. The site forms part of the Company’s environmental offset strategy for the
project to satisfy the offset conditions within the State environmental approval and
Commonwealth environmental requirements. The site is also suitable for locating the
processing plant and associated infrastructure for Arrowsmith North with easy access to Brand
Highway for transportation of products to Geraldton Port, with suitability for locating a solar
farm and potential future renewable power solution for Arrowsmith North.
1
ASX Announcement of 11 November 2022, Arrowsmith North Mineral Resource and Ore Reserve Update.
5
Relocating the plant from its originally approved location within the Arrowsmith North MDE to
cleared, freehold land adjacent to Brand Highway at Arramall will reduce the overall
environmental impact of Arrowsmith North as less native vegetation will be disturbed both for
the plant and roads to the highway. However, as a consequence of this change, the Company
is required to apply for amendments to the existing regulatory approvals.
A number of targeted environmental and technical surveys required to support the plant
relocation and environmental offset strategy have been undertaken. The amendment process
requires submissions to the State agencies including DMPE, DWER, the EPA and the Federal
environmental agency, the Department of Climate Change, Energy, the Environment and
Water (DCCEEW). DWER, EPA and DMPE are considering the amendment applications,
and DCCEEW has accepted a variation to the original referred proposal, confirming that
previously flagged conditions will be maintained and the DCCEEW process will continue under
an accredited assessment.
The Company has also received formal approval for the grant of a 5C Water Abstraction
licence, which authorises the Company to take water from the Yarragadee deep water aquifer
to allow processing at Arrowsmith North.
Updated BFS Summary
The Updated BFS details the project and financial attributes supporting the development of
Arrowsmith North (see Figure 2).
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Figure 2: Arrowsmith North Project Area
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Silica sand markets
Globally, silica sand remains in a growth phase, with both volume and value having increased
worldwide. Increasing use of flat glass in photovoltaic modules, solar panels and e-glass,
owing to rising need for clean energy, is expected to be a key factor driving market growth.
Technological developments in terms of energy harnessing coupled with superior properties
including recyclability and sustainability will positively affect market growth.
Construction spending and manufacturing output worldwide are expected to drive growth in
important silica sand-consuming industries, including the glass, foundry and building products
sectors.
The Asia-Pacific region is expected to remain the largest regional consumer of industrial sand.
The container glass industry will drive further silica sand sales, supported by rising production
of glass bottles, particularly in the alcoholic beverage sector including wine and beer.
VRX will predominately target two main markets for its Arrowsmith North products, namely the
foundry and glassmaking industries in Asia Pacific countries.
Foundry
Silica sand is an essential part of both the ferrous and non-ferrous foundry industries. Metal
parts ranging from engine blocks to sink faucets are cast in a sand-and-clay mould to produce
their external shape, often using a resin coat to create the desired internal shape. Silica’s high
fusion point (1,760°C) and low rate of thermal expansion produce stable cores and moulds
compatible with all pouring temperatures. Its chemical purity also helps prevent interaction
with catalysts or affecting the curing rate of chemical binders, for that reason, customers are
looking for high quality silica sand that meets their specifications for size and shape.
Another critical specification is the hardness of silica grains to deliver the required crush
resistance to high pressure from molten metals.
Arrowsmith North is capable of producing multiple high quality sand products for the foundry
industry as confirmed by potential offtake partners in Asia following extensive testwork.
Glassmaking
Silica sand is the primary component of all types of standard and specialty glass. It provides
the essential SiO2 component of glass formulation and its chemical purity is the primary
determinant of colour, clarity and strength in glass. Silica sand is used to produce flat glass
for building and automotive use, container glass for foods and beverages, and tableware. In
its pulverised form, ground silica is required in the production of fibreglass insulation and for
reinforcing glass fibres.
Specialty glass applications include test tubes and other scientific tools, incandescent and
fluorescent lamps, television and computer LCD/LED monitors. Glassmaking physical
specifications focus on particle size, as it significantly impacts melting efficiency. Uniform grain
size is preferred to reduce energy use and ensure complete melting. In fibreglass production,
over 99.5% of raw material grains are smaller than 0.045 mm (45μm), and tighter limits are
being considered.
Coarse particles are hardest to melt and can cause defects. Grain shape also matters—if too
many grains are coarser than specified, incomplete melting and poor product quality can
result.
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Key points and assumptions
The 2026 Updated BFS is based on 25 years production from a considerable +100 year mine
life.
The project remains a potentially new long-term industry for Western Australia with substantial
economic benefits, including long-term employment and royalties with a significant economic
contribution to the local and Mid West region.
The Company has met with the local Shires, Mid West Development Commission, Mid West
Chamber of Commerce & Industry and various Members of State and Federal Parliament with
substantial support for the project.
VRX has developed a mining and rehabilitation methodology (vegetation direct transfer or VDT)
specific to the environment at Arrowsmith North which will enable a superior restoration of
mined areas: https://vrxsilica.com.au/miningandrehabilitationmethodology/
A key challenge for industrial minerals projects is meeting market specifications. The silica sand
market has specifications for parameters such as purity (e.g. SiO2 content) in addition to tight
specifications for trace elements such as Fe, Ti, Al and Cr in the glass industry.
The Company is confident that it can meet these specifications from Arrowsmith North and will
maintain the integrity of the quality with a comprehensive continuous QA/QC regime. The
processing circuit design is identical to the proposed design in the 2024 Updated BFS.
Key economic assumptions for the 2006 Updated BFS are as follows:
Currency Australian dollars
Sales contracts in Asia for silica sand are invariably based on USD.
A $US0.70:A$1.00 exchange rate has been applied
Project life 25 years
Total probable Ore Reserve is well in-excess of this time period,
however the model is conservatively restricted to 25 years
Depreciation 15% rate on capital
Corporate tax rate 30% on taxable profit
Production Steady state of production from Probable Ore Reserves during initial
production which will be upgraded to Proven Ore Reserves by grade
control drilling before commencement of mining. There is no expected
significant variation expected on production estimates.
The Company has in place conditional binding contracts for offtake of
960,000 tonnes per year of Arrowsmith North products and expects
further interest once production has commenced
NPV estimation discount
rates
Standard financial modelling conducted at a 8% discount rate.
Capital cost Based on estimates ±10% from engineering companies with extensive
experience in sand separation
Operating costs A$35.05 C1 costs, including royalties, modest ore loss, increased
manpower from the 2024 Updated BFS and sustaining capital
Based on first principles and revised rates for equipment
9
Sales revenue US$38-43 per dry metric tonne dependent on product type, product
quality, contract terms and quantity
Revenue is based on current prices and includes a modest increase in
later years within the range
Maximum debt A$60 million
Borrowing rates 15%
Accounts receivable 30 days
Accounts payable 30 days
Plant maintenance 2% of capital cost for fixed equipment per year
Environmental bond Substituted by the WA Department of Mines, Industry Regulation and
Safety’s “Mining Rehabilitation Fund”
Capex contingency 10%
Approximate Yield AFS 20 Foundry sand 11%
AFS 35 Foundry sand 48%
AFS 55 Foundry sand 24%
(AFS35 and AFS55 can be combined and sold as glass sand)
Yields are based on multiple bulk testwork programs ±3%
Ore Reserves and Mineral Resources
The 2026 Updated BFS is based on the Company’s Ore Reserves and Mineral Resources
unchanged from the estimate used in the 2024 Updated BFS and included in Appendix 1.
Mining Parameters and Scheduling
The development of the life of mine schedule and ore reserves for the project does not follow
a conventional open pit approach which would normally consist of open pit optimisations and
detailed pit designs prior to the scheduling. This is due to the fact that the entire resource is
planned to be mined and processed into four distinct product categories.
The production schedule for the first five years was completed in quarterly increments and
annually for years six to 25. Overall production is not materially changed from the mining
schedule used in the 2024 Updated BFS.
The schedule targets total product tonnage of 2 Mt per annum over the full mine life with the
initial ramp up period scheduled at half of the full production target.
The Ore Reserve is estimated in accordance with the guidelines in the JORC Code. Proved
and Probable Ore Reserves have been derived from the Measured and Indicated Mineral
Resources, respectively, contained within the mining lease area M70/1389 and are
unchanged from the 2024 Updated BFS estimate.
Material modifying factors for Arrowsmith North in the 2026 Updated BFS are broadly
unchanged from the 2024 Updated BFS other than progress on regulatory approvals in 2025
and relocation of the processing plant and associated infrastructure to the Arramall freehold
site.
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Material Modifying Factors – Mining
The mining method selected for Arrowsmith North utilises a rubber wheeled front-end loader,
feeding into a 2 mm trommel screen to remove oversize particles and organics, unchanged
from the 2024 Updated BFS. The undersize sand is slurried and pumped to a sand processing
plant which is to be located west of the MDE within M70/1389 on the adjoining Arramall
freehold site. After processing, the silica sand is loaded on to trucks for bulk transport to, and
export from, Geraldton Port.
Mining of the sand dune will extract to the base of the Proven/Probable Ore Reserve and will
leave a slightly undulating surface. On the eastern side of the mining area the sand will slope
upward as a 10% gradient to the top of the adjacent dunes.
Figure 3: Mining method
Material Modifying Factors – Development location
• South of the Yardongo Nature Reserve
• Approximately 10 km inland of the coast
• North of the Arrowsmith River (Registered Aboriginal Heritage Site)
• Outside of World Heritage Areas, National Heritage Places, Ramsar Wetlands,
Conservation Reserves or Commonwealth Marine Reserves
The Proven/Probable Ore Reserve is located within an area of deep loose, pale yellow sands,
leached of nutrients. The vegetation is coastal low scrub heath (known as Kwongan Heath).
There are relict dune structures which are represented as low rolling hills.
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Material Modifying Factors – Infrastructure
The project is located on Unallocated Crown Land which is east of freehold land (Arramall)
and bounded to the north by a Nature Reserve and by the 100% held VRX Mining Lease
M70/1418. The east boundary of the project area is the limit of tenure of Mining Lease
M70/1389. The Brand Highway is proximal to the area and access is directly from Arramall
that sits adjacent to Brand Highway. The Eneabba/Geraldton railway line lies to the south west
of the project and will be considered for potential future use to transport the processed silica
sand to Geraldton Port for bulk export.
The project will require its own installed power and water infrastructure. The relocation to
Arramall gives the opportunity to install a supporting solar farm on already cleared land.
The project has received formal approval for the grant of a 5C Water Abstraction licence,
which authorises the Company to take water from the Yarragadee deep water aquifer to allow
processing at Arrowsmith.
Labour will be sourced from the nearest towns Dongara and Eneabba (approximately 30km
from the mine site) and there will be no accommodation installed at the mine site.
Costs
Operating costs
Operating costs have been determined from first principles and are estimated to include all
costs to mine, process, transport and load product on to ships. They are estimated on one
million tonnes per year throughput, with expected unit cost savings if throughput is increased
as anticipated to an estimated two million tonnes per year after a two year ramp up.
Royalties
The prevailing rate of royalty due to the State is used in the Company’s economic
assessments. The State Royalty rate remains at A$1.17 per dry metric tonne and reviewed
every 5 years (next due in 2030). There are no other royalties payable (including private).
Revenue
Product Quality
Multiple products will be differentiated during processing subject to required particle size
distribution by screening. Recovery of products has been independently assessed by BHM
Metallurgical Consultants.
Commodity Prices
Maintaining its conservative approach to pricing for silica sand products, the Company has
based pricing at the same level as in the 2024 Updated BFS.
The industry standard is that sales contracts are in US dollars. The exchange rate to convert
to Australian dollars will be the prevailing rate at the time of payment.
Subject to final quality produced, the prices for the commodity will range from US$38 to US$43
per dry metric tonne Incoterms Free on Board (FOB) international contracts of sale. There are
no shipping cost estimates with all contracts to be based on FOB rates.
Revenue will be based on a binding contract basis per dry metric tonne FOB with payment by
demand on an accredited bank irrevocable letter of credit.
There will be no other treatment, smelting or refining charges.
12
Offtake
VRX has received enquiries and expressions of interest from organisations across Asia for
silica sand products from the project.
A total of 960,000 tonnes of silica sand offtake, predominately foundry sand, is currently under
conditional binding contracts with customers in South Korea, Taiwan, the Philippines and
China.
Market Assessment
The global value and volume of the silica sand market indicated growing demand for supply
of silica sand as shown in Figure 4. The future tightening of supply of suitable quality silica
sand, particularly for glassmaking, is commensurate with future increases in price.
Figure 4: Global Washed Silica Sand Market by Value and Volume (2018 to 2031). Report by Report Ocean Pvt
Ltd, 2023.
Economic Factors
The Company’s economic analysis has calculated an 8% discounted ungeared post tax net
present value (NPV).
The assessment has not considered any future product prices beyond the current range nor
any inflation to operating costs. The analysis has used a US$/A$ exchange rate of
US$0.70/A$1.00.
The analysis is based on a 25-year production profile despite the Probable Ore Reserve far
exceeding that project life.
Capital requirements are based on estimates following detailed engineering and re-tendered
prices early 2026. A 10% contingency has been included in the financial assessment.
The analysis is most sensitive to the exchange rate and sales prices.
The analysis indicates the financials of the project are robust and there is a high confidence
that a viable long-term mining operation can be justified.
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Social Factors
The Company was granted a mining lease (M70/1389) in November 2020.
The Mining Lease area lies within the State and Yamatji Nation Indigenous Land Use
Agreement that was executed in February 2020. The Company enjoys a strong relationship
with, and continues to engage with, Traditional Owners and their representatives.
The project mining area is wholly on Unallocated Crown Land and the processing plant and
associated infrastructure is proposed to be located on Freehold land. There is negligible
negative impact on local communities.
Project Funding
The financial model summarised in the 2026 Updated BFS sets out the project metrics and
provides a basis for the development of the project. Total capital expenditure at Arrowsmith
North (for a 2 million tonnes per annum processing plant) is estimated at approximately
A$74.5 million (the 2026 Updated BFS details capital cost estimates).
The Company anticipates that the source of funding the capital investment at Arrowsmith
North will be a combination of equity, debt and pre-paid offtake from the project. Whilst no final
decision has been made in that regard, the financial model assumes a maximum A$60 million
in debt.
The Company has received a number of enquiries and expressions of interest from debt
financiers for the project. As noted above, the financial model provides for debt capacity and
is designed to meet the expectations of any providers of potential debt funding for their due
diligence and other internal requirements.
The balance of the Company’s capital requirements will be funded from equity capital and/or
prepaid offtake.
Whilst the envisaged project development requires a low capital intensity relative to a
greenfields hard rock mining project, and a combination of equity, debt and pre-paid offtake is
planned, VRX has not as yet secured the required capital. The positive financial metrics of the
2026 Updated BFS and feedback from potential funding partners provides encouragement as
to the likelihood of meeting optimum project and corporate capital requirements.
Financial model
Based on the capital and operating cost estimates a financial model was developed for the
purpose of evaluating the economics of the project.
Key economic assumptions for the model are set out above and in detail in the 2026 Updated
BFS.
Key outcomes from the 2026 Updated BFS and summary financial model outputs are set out
on the second page of this announcement. The 2026 Updated BFS contains further details,
including a life of mine production profile and sensitivity analysis for the model.
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This announcement has been approved for release by the Board of Directors.
Further information:
Bruce Maluish Peter Klinger
Managing Director Purple
brucem@vrxsilica.com.au pklinger@purple.au
0418 940 417 0411 251 540
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Competent Persons’ Statement
The information in this report that relates to Mineral Resources is based on, and fairly reflects,
information compiled by Mr David Williams, a Competent Person, who is an employee of CSA
Global and a Member of the Australian Institute of Geoscientists. Mr Williams has sufficient
experience relevant to the style of mineralisation and type of deposit under consideration and
to the activity which he is undertaking to qualify as Competent Person as defined in the 2012
Edition of the Australasian Code for the Reporting of Exploration Results, Mineral Resources,
and Ore Reserves (JORC Code). Mr Williams consents to the disclosure of information in this
report in the form and context in which it appears.
The information in this report that relates to Industrial Minerals considerations with respect to
Clause 49 of the JORC Code is based on, and fairly reflects, information compiled by Dr Andrew
Scogings, a Competent Person, who is an employee of CSA Global, a Member of the Australian
Institute of Geoscientists and is a Registered Professional Geoscientist (RP Geo. Industrial
Minerals). Dr Scogings has sufficient experience relevant to the style of mineralisation and type
of deposit under consideration and to the activity which he is undertaking to qualify as
Competent Person as defined in the 2012 Edition of the Australasian Code for the Reporting of
Exploration Results, Mineral Resources, and Ore Reserves (JORC Code). Dr Scogings
consents to the disclosure of information in this report in the form and context in which it
appears.
The information in this report that relates to metallurgical test work is based on information
compiled by Mr Steven Hoban who is the Principal Metallurgist and a Director of BHM Process
Consultants. Mr. Hoban is a Member of the Australasian Institute of Mining and Metallurgy. Mr
Hoban has sufficient experience relevant to the style of mineralisation and type of deposit under
consideration and to the activity which he is undertaking to qualify as Competent Person as
defined in the 2012 Edition of the Australasian Code for the Reporting of Exploration Results,
Mineral Resources, and Ore Reserves (JORC Code). Mr Hoban consents to the disclosure of
information in this report in the form and context in which it appears.
The information in this announcement that relates to Ore Reserves is based on information
compiled by Mr Quinton de Klerk, who is employed by Cube Consulting. Mr de Klerk is a fellow
of the Australasian Institute of Mining and Metallurgy and has sufficient experience which is
relevant to the activity he is undertaking to qualify as a Competent Person as defined in the
2012 Edition of the Australasian Code for Reporting of Exploration Results, Mineral Resources
and Ore Reserves (the JORC Code). Mr de Klerk consents to the inclusion in the report of the
matters based on his information in the form and context in which it appears.
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Appendix 1
Arrowsmith North Ores Reserves Table 1and Mineral Resources (Table 2) as follows:
Arrowsmith North Ore Reserves
Classification Total AFS20 A
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